Sewing floor at the Essential Garments factory in Khilkhet, Dhaka

Khilkhet, Dhaka

Our factory. One floor, every step.

Cutting, in-house screen printing, sewing, finishing, quality checks and packing — in one building in Khilkhet.

Capacity

Sewing
30machines
Output
~1,000pieces per day
Minimum order
50pieces per style

Production floor

Six operations,
no trips in between.

Cut panels move from the cutting table to printing to the sewing line inside the same building. Scroll through the floor in order.

  1. Dark knit fabric laid out on the long cutting tables
    OP.01

    Cutting

    Fabric is laid, marked and cut into panels. Cut panels stay in the same building.

  2. Screen printing on dark garment panels on a print line
    OP.02

    Printing

    Panels go straight to our in-house screen printing. Any number of colours.

  3. Operators at the sewing line
    OP.03

    Sewing

    30 machines join the panels into garments — about 1,000 pieces per day.

  4. Ironing section: pressing finished garments
    OP.04

    Finishing

    Loose threads are trimmed and each piece is ironed.

  5. Inspectors checking maroon garments at the quality table
    OP.05

    Quality check

    Pieces are checked during sewing and again before packing.

  6. Packing finished black garments into cartons
    OP.06

    Packing

    Finished goods are folded and packed, with your labels on Full Package orders.

Quality checks

Checked on the line, checked again before packing.

Two checkpoints on every order, so problems are found while they can still be fixed.

Quality checker with a measuring tape inspecting a checked garment
Inline checkDuring sewingPieces are checked on the sewing line while the order is running.
Inspectors checking maroon garments at the quality table
Final checkBefore packingFinished pieces are checked again at the inspection table before they are packed.

Through our partner factory

Embroidery, DTF and sublimation.

Done through our partner factory, organised by us. You keep one contact for the whole order.

  • EmbroideryLogos and names stitched into the fabric — common on polos and uniforms.Partner factory
  • DTFDirect-to-film transfers for detailed, full-colour artwork.Partner factory
  • SublimationAll-over dye prints on polyester, used for sports jerseys.Partner factory

Location & visits

Come and see it. By appointment.

Factory visits are by appointment. Send us a WhatsApp message with the day you would like to come and what you want to make.

Factory address

#522/1, Barua, KhilkhetDhaka-1229, Bangladesh

Visits by appointment only.

Open in Google Maps (opens in a new tab)

Seen enough? Send us your design.

Send a design or a photo. From 50 pieces per style — cut, printed and sewn under one roof.

WhatsApp us